Towards agile AI-Assisted Functional Safety in Reconfigurable Manufacturing
The rapid evolution of reconfigurable manufacturing systems (RMS) demands a paradigm shift in functional safety, moving beyond static compliance toward dynamic, adaptive assurance. Traditional certification processes, which often rely on manual, fixed-configuration assessments, can hinder the agility and economic benefits that RMS offer.
This session explores how to reconcile functional safety standards with the inherent dynamism of modern factories by leveraging Digital Twins for virtual reconfiguration and automated risk assessment. It examines AI-generated virtual scenarios to identify both advantages and weaknesses, with a specific focus on establishing quantitative risk levels and exposure data through systematic empirical evidence. It will propose factorial experimental designs on physical testbeds, to continuously refine the digital twin’s fidelity and assess viability.
The aim is toward a certifiable, data-driven safety process that bridges the critical sim-to-real gap to verify assumption of use, unlocking agile, safe, and certifiable manufacturing for Industry 5.0 and beyond.
About Dr. Giulio Corradi
Dr. Giulio Corradi AMD Fellow - is AMD’s Industrial Vision & Healthcare Principal Architect in the AECG business unit. He is based in Munich, Germany and has 30 years of experience of management, software engineering and development of ASICs and FPGA in industrial automation, robotics and medical systems specifically in the field of control, communication, machine intelligence, DSP algorithms, functional safety, ultrasound and MRI equipment. From 2000-2005 he headed the Train Communication IEC61375 Conformance Test standard, and he has been a member of CENELEC WG14 for railway functional safety. Giulio led the safety certification of AMD´s FPGA tools compliant to IEC61508, ISO26262, and ISO13849. His recent work centers on making sure AMD succeeds in business with robotics and AI at the edge within real-time, mixed-criticality safe systems. He is a regular keynote speaker at IEEE industrial and real-time conferences, ROSCon, and other leading conferences and events.
Presentation: 01:30 - 02:00 p.m.
Discussion: 02:00-02:30 p.m.